What annual capacity can an Amulite fiber cement board production line reach?

Amulite fiber cement board and calcium silicate board lines are configured from 1 million m² to 30 million m² per year. Capacity is decided by sheet machine width (1,300–1,600 mm), forming cylinder number, autoclave volume and the level of automation in cutting, stacking and packing.

Do you supply turnkey plants including layout design and raw material formulation?

Yes. Every project includes plant layout drawings, civil and utility load data, equipment manufacturing, on-site installation supervision, formulation trials with locally sourced cement, silica sand and pulp, plus operator and maintenance training until stable output is achieved.

How long does installation and commissioning take?

Typical lead time is 90–180 days for manufacturing depending on line scale, followed by 30–60 days of mechanical installation and 15–30 days of trial production and commissioning carried out with our resident engineers.

Which countries have installed Amulite production lines?

Amulite equipment is operating in more than 60 countries across Southeast Asia, the Middle East, Africa, Central Asia, South America and Eastern Europe, including Pakistan, Indonesia, Vietnam, Saudi Arabia, Egypt, Nigeria, Uzbekistan, Chile and Russia.

What after-sales support is available once the line is running?

We provide a spare-part list with recommended stock levels, remote PLC diagnostics, video technical support, on-site service visits, and process optimisation for new board thicknesses, densities or surface finishes.

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The crusher break the bigger gypsum stones to about 25mm smaller ones. Then the smaller ones will grinded by the grinder.

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Product Description

The Introduction Of Production Process

The crusher break the bigger gypsum stones to about 25mm smaller ones. Then the smaller ones will grinded by the grinder. After chosen by the screening machine the gypsum powder that meet the degree of fineness will be calcined in the hot oil calcinator and the gypsum powder that can’t meet it will be returned to the grinder and regrind.

The qualified gypsum powder will sent to the warehouse or to the board production line.

Process Flow Diagram

Automation & Operational Advantages

PLC Control System

Controls speed, temperature, humidity, and running situation at any time.

High Automation

High degree of automation and easy to control for simplified operations.

Cost & Efficiency

Requires fewer workers, decreases operational cost, and increases efficiency.

All the equipments mentioned above are adopted the PLC control system. It can control the speed, temperature, mumidity and the running situation at any time. Its with high degree of automation and easy to control. So we need less workers and decrease the cost and increase the efficiency. It is the commen equipment for the morden construction industry.

Frequently Asked Questions (FAQ)

What is the initial size to which gypsum stones are crushed?

The crusher breaks bigger gypsum stones down to smaller ones of about 25mm.

What happens if the gypsum powder does not meet the fineness requirements?

After being screened, gypsum powder that cannot meet the required degree of fineness is returned to the grinder to be reground.

How is the qualified gypsum powder processed after screening?

Gypsum powder that meets the fineness standard is calcined in the hot oil calcinator and then sent to the warehouse or board production line.

What parameters can the PLC control system monitor in real time?

The PLC control system can monitor and manage the speed, temperature, humidity, and overall running situation of the equipment at any time.

What are the main benefits of using this automated production line?

It provides high automation and easy control, requiring fewer workers, which decreases costs and increases production efficiency for modern construction.